Keeping workers safe on the job will hopefully be a refocused effort on the part of one Ohio business.
Metal & Wire Products Co. Inc., which manufactures metal parts for recreational vehicles, was recently cited for 25 safety and health violations by the U.S. Department of Labor’s Occupational Safety and Health Administration at its Salem facility. Proposed penalties total $72,800.
OSHA’s complaint investigation found several violations of machine guarding and lockout/tag out procedures, which protect workers from lacerations, caught-in and amputation hazards. Many of the violations involved the plant’s power presses, which form metal materials.
“Careful operation and safety precautions are vital when operating power presses because of their use in high-production manufacturing and the amount of operator involvement. Injuries related to machinery and equipment often result in death or permanent disability,” said Howard Eberts, OSHA’s area director in Cleveland. “OSHA’s inspection found multiple violations of these safety standards. Inadequate machine guarding and lockout/tagout procedures are among the most frequently cited OSHA standards.”
Number of Problems with Mechanical Power Presses
Several of the 21 serious violations involved unsafe operation of mechanical power presses, including: failing to have disconnect switches and control reliability, lack of brake monitoring safeguards, failing to establish a die-setting procedure and failing to use safety blocks and test and inspect presses at least weekly.
Other serious violations involved failing to develop energy control procedures for placement of lockout/tag out devices and to inspect such procedures at least annually; lack of training on hazardous energy; inadequate machine guarding; failing to provide strain relief for electrical equipment; lack of fire extinguisher training; and failing to provide an eye wash station and cut resistant gloves. An OSHA violation is serious if death or serious physical harm can result from a hazard an employer knew or should have known exits.
Metal & Wire Products Co. was also cited for four other-than-serious violations involving failing to annually inspect fire extinguishers, post the load rating on an overhead storage area, provide training on the global harmonization system, and certify and date the workplace hazard assessment. An other-than-serious violation is one that has a direct relationship to job safety and health, but probably would not cause death or serious physical harm.
The company was provided with 15 business days from receipt of its citations and penalties to comply, request an informal conference with OSHA’s area director, or contest the findings before the independent Occupational Safety & Health Review Commission.
Author Kori Shafer-Stack, Editor, Amaxx Risk Solutions, Inc. is an expert in post-injury response procedures and part of the Amaxx team helping companies reduce their workers compensation costs by 20% to 50%. www.reduceyourworkerscomp.com. Contact: kstack@reduceyourworkerscomp.com.
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